Self study program 56 skoda octavia direct shift gearbox dsg pdf free online. The first actual dualclutch transmissions derived from porsche inhouse. Pristates dsg volkswagen ag koncernas tapo pirmuoju tokio tipo transmisijos masines gamybos gamintoju. An association official said volkswagens performance was better than its key rivals probably because it released the tiguan sport utility vehicle and some models that provide excellent fuel economy on the strength of their turbo stratified injection engine and the direct shift gearbox transmission.
Volkswagens direct shift gearbox dsg is the worlds first dualclutch automated manual gearbox in a production car. The meaning of dsg abbreviation is direct shift gearbox what does dsg mean. Use variable accelerator pedal positions but accelerate to full throttle at one point in each gear group during this one minute process. Dual clutch transmissions deliver more power and better control than a traditional automatic transmission and faster performance than a manual. The meaning of dsg abbreviation is directshift gearbox what does dsg mean. Replace direct shift gearbox dsg mechatronic j743 6 spd. Direct shift gear transmission international journal on recent and. Dec 20, 2007 volkswagen shifts golf into high gear with 7speed dsg. It has internals similar to a manual transmission with a brainvalve body called mechatronics which shifts it. Jan 20, 2019 dsg stands for direct shift gearbox, and it incorporates the best of both worlds into its design.
A wide variety of dsg transmission options are available to you, there are 483 suppliers who sells dsg transmission on, mainly located in asia. Direct shift gearbox 02e selfstudy programme 308 service training. Designation dsg 02e direct shift gearbox weight approx. Home explore the 02e direct shift gearbox design and function. Being able to offer performance remaps inconjunction with our dsg tuning maps offers a great combination for any car, offering light modifications for any dsg gearbox that can be made to improve shift speed, responsiveness and smoothness of the gearbox and power delivery. The direct shift gearbox is basically amanual transmission designed to operatelike an automatic transmission. The 02e dq250 6 speed wet and dq500 7 speed dry are both very robust and reliable units if looked after, which is the standard caveat for all. Aaron gold is a connoisseur of all things automotive, with more than 20 years experience as a journalist specializing in the automotive industry. Direct shift gearbox or dsg transmission is a type of manual gearbox designed to shift gears automatically without a clutch pedal.
Direct shift gearbox cutaway model automotivetrainingequipment. Explanation and advantage of the feature will be shown. Direct shift gearbox dsg transmission by phil woznation. This cd allows you to see how individual components work and how they combine with other components for operation of the gearbox. A dsg transmission is a dual clutch transmission used by volkswagen.
The first actual dualclutch transmissions were derived from porsche inhouse development for their model 962 racing cars in the. The direct shift gearbox is different to conventional automatic transmission as it contains two clutches controlled by a computer system. Dsg direct shift gearbox owners data base tdiclub forums. The innovative dual clutch system facilitates an instant gear change, whilst helping to maintain swift and smooth progress. A dsg uses two wet, multiplate clutches to activate separate drive shafts which send. Gearboxes 7speed 7speed direct shift gearbox dsg dsg0ambasic settings diagnostic procedures for a vag diagnostics.
Dsg transmission 0cg repair manual direct shift gearbox. The dsg direct shift gearbox is installed in audi, vw and several other european vehicles. With the new 7speed dsg, even more customers will automatically shift up to. Aprs tcu upgrades are the best modifications one can make to the dsg or s tronic transmission. Vws direct shift gearbox dsg is a 6 speed dual clutch manuallike transmission that automatically shifts. Direct shift gearbox transmisija volkswagen centras. This selfstudy programme is designed to help you understand the direct shift gearbox. S2dynamics recommends and uses vwaudi oe fluid and filters. Ssp308 direct shift gearbox 02e vw 02e dsg gearbox dq250.
Direct shift automatic transmission 02e front wheel drive repair group 34. Volkswagens sevenspeed direct shift gearbox dsg transmission is just such a technology. Self study program the dsg dualclutch gearbox pdf online. Volkswagen direct shift gearbox dsg transmission youtube. A dsg transmission is a sophisticated piece of engineering that requires regular oil changes.
It uses two clutches to change gears extremely quickly, making for imperceptible cogswaps. Apr 22, 2011 what electronic faults are found on a dsg gearbox answered by a verified vw mechanic we use cookies to give you the best possible experience on our website. The twinclutch transmission is a selfshifting automatic transmission. This provides the driver the easeofdrive of a car equipped with an. Using an advanced electrohydraulic control module to control clutch application and gear shifting, the dsg can bring the driving comfort of a full automatic to the table while still getting the greater efficiency of the manualstyle gears. In terms of comfort and shifting without interrupting drive, it offers the same as the directshift gearbox 02e. Page 15 dsg direct shift gearbox owners data base general vw discussion. What makes the dsg unique is that it has 2 separate gear sets operated by 2 clutches. The dsg name applies exclusively to volkswagen products, while. Dsg gearboxes refer to direct shift gearboxes that have a dualclutch transmission system without the standard clutch pedal. How to overhaul a vag dsg 7speed dual clutch gearbox. Common faults in the 7speed dsg automatic transmission. Self study program the dsg dualclutch gearbox pdf free online.
The dualclutch gearbox is a very sophisticated piece of engineering that requires maintenance. Other carmakers have developed their own versions, in collaboration with transmission specialists, so we shall call dsg twin clutch transmissions. A directshift gearbox direktschaltgetriebe, commonly abbreviated to dsg, is an electronically controlled dualclutch multipleshaft manual gearbox in a transaxle design, without a conventional clutch pedal and with fully automatic or semimanual control. Know everything about chip tuning the dsg gearbox pro. From interactive menus, the subjects selector lever. Six weeks ago and when i had been travelling in heavy nose to tail traffic and the stop start of traffic lights the dsg gearbox on starting and shifting into 2 would start to judder and grind. Dsg can be used manually, via the tiptronic gear lever or the optional paddle shifts. This is a cutaway of a direct shift gearbox also referred to as doubleclutch gearbox from an audivw vehicle.
Direct shift gearbox or dsg transmission is an infamous system in this day and age. The directshift gearbox part 2 h oused inside the sixspeed direct shift gearbox dsg is a mechatronics assembly consisting of a control module, valve body and solenoids see figures 1 and 2. The 02e direct shift gearbox design and function pages 1. The 02e direct shift gearbox design and function pages 1 50. Directshift gearbox dsg seminar paper introduction. The upgrade allows the transmission to hold higher torque levels with faster acceleration and quicker shifts. Dsg transmission comprises a great number of types and forms. Made popular by the volkswagen group, the compact dsg direct shift gearbox, or direktschaltgetriebe was the first twinclutch transmission to be released on mainstream sale from 2003.
Jan 18, 2016 dsg is a form of automatic gearbox developed by the volkswagen group, so youll see it offered across the vw, audi, seat and skoda ranges. The dsg gearbox, which takes its name from the german direktschaltgetriebe, is commonly known in english as the directshift gearbox. Using the tiptronic shifters maintain the range of 2,000 to 4,500 rpm and drive in each gear group a and b for no less than one full minute two minutes are preferred. The direct shift gearbox also offers the option of tiptronic gear selection. Common faults in the 6speed dsg automatic transmission. Description years qty part no twin clutch 6 speed fwd electronic control kits kit. These variants are all different in one way or other. A direct shift gearbox, also known as a dualclutch gearbox, offers an alternative to a conventional automatic. A the dsg directshift gearbox is a semiautomatic gearbox available on a number of vw group cars, including audi, seat, skoda and volkswagen.
Twenty three years ago audi fielded its first dualclutch transmission in the 476ps sport quattro s1 rally car piloted by walter rohrl and christian geistdorfer, and since its transfer to the road in 2003 as the direct shift gearbox or dsg over 188,000 examples have been installed worldwide. Dsg direct shift gearbox transmisija tai mechanines ir automobiliu pavaru dezes hibridas. The differences between dsg transmission variants car. Born from motorsport, the direct shift gearbox dsg is in widespread use in everything from volkswagen to skoda, and even hyundai. How dsg works understanding dualclutch transmission. Kitaip tariant, pavaras vairuotojas perjungineja rankiniu budu, taciau visa procesa valdo elektronika ir ivairus automatiniai mechanizmai. A couple of times it seemed to miss 2 altogether and go direct fro 1 to 3. Apr 11, 2012 a model of the volkswagen direct shift gearbox transmission built by alan wenbourne. A semiautomatic transmission also known as clutchless manual transmission, dualclutch transmission, automated manual transmission, egear, shift tronic, flappy paddle gearbox, or direct shift gearbox is a system which uses electronic sensors, processors and actuators to do gear shifts on the command of the driver. Self study program 56 skoda octavia direct shift gearbox. This had the disadvantage that contamination from any component within the transmission could impact any other component within the transmission. General information about this transmission can be found in the wikipedia entry.
In place of a dry clutch, two wet clutches are used. Dsg gearboxes which types if any are reliable long. Volkswagen shifts golf into high gear with 7speed dsg. There is also a multimedia cd available on the direct shift gearbox. Made up of a double clutch, the dsg gearbox double shift gear is actually a part of the best transmissions. It is the control center that shifts this manual gearbox automatically by turning on and off two separate clutch drums called the k1 and k2 clutches. Self study program 308 direct shift gearbox 02e dsg02e. The gear box in our brand new 2011 jetta tdi is an automatically shifted manual 6 speed dual clutch.
According to volkswagen, this combination offers the comfort of an automatic transmission and highefficiency of a manual transmission. Some manufacturers have now moved on to call them the dct duel clutch transmission the dct incorporates a combination of an automatic transmission and a manual gearbox in one unit, but uses 2 clutches. Two clutches ensure that shifts take place in next to no time. It comes complete with adapters for either the dsg direct shift gearbox or the 6 speed automatic. Each driving mode is optimized for the higher power levels provided by aprs engine upgrades. When a shift is imminent, one clutch disengages while the other is engaging, both in a few hundredths of a. Share your stories, offer feedback, and connect with others on the forums. By continuing to use this site you consent to the use of cookies on your device as described in our cookie policy unless you have disabled them. Direktschaltgetriebe, commonly abbreviated to dsg, is an electronically controlled dualclutch multipleshaft manual gearbox, in a transaxle design without a conventional clutch pedal, and with full automatic, or semimanual control. The servo driver board receives its commands from either. Dsg as abbreviation means directshift gearbox online search.
Given that audi uses the name tronic for its automatic gearboxes. The dsg transmission with its cute little manual shift mode and the sunroof and the navigation system, just made it. The dualclutch transmission, also known as the direct shift gearbox dsg or twinclutch transmission, is an automated transmission that can change. The particular transmission system is present in volkswagen group vehicles. General information the basic settings information we have available at this. The automatic gearbox dsg is available in the new skoda octavia, designated as direct shift gearbox abbreviated dsg. Dsg is a manual gearbox in which the gearshifts are controlled electronically. In simple terms, a dsg is two separate manual gearboxes and clutches, contained.
Direct shift gearbox design basic concept the direct shift gearbox is basically a manual transmission designed to operate like an automatic transmission. The dsg dualclutch gearbox developed by volkswagen combines the comfort and convenience of an automatic transmission with the efficiency and performance of a manual gearbox. The previous 6speed direct shift gearbox dsgthe dq250was a single chamber affair, meaning that all the components within the gearbox shared the same fluid. Dualclutch transmissions deliver more power and better control than a traditional automatic transmission and faster performance than a manual.
Went to stuart florida vw and a german gentleman named helmutt gave it a clean bill of health so lesson learned do not clear the codes even though i printed and saved to file they may only use 5051 to. Dualclutch automatic transmission directshift gearbox dsg found in various volkswagenaudi models also becoming popular with other importdomestic manufacturers the dualclutch automatic transmission or directshift gearbox dsg is in fact automatic in the sense it shifts automatically however in design and function it is nothing like a conventional automatic. The mechatronics control module j743 controls clutch operation and gear selection. Luckily, the chip tuning of the dsg gearbox is an efficient way to. The first actual dualclutch transmissions were derived from porsche inhouse development for their model 962 racing cars in the 1980s. Direktschaltgetriebe, commonly abbreviated to dsg, is an electronically controlled dualclutch multipleshaft manual gearbox in a transaxle design, without a conventional clutch pedal and with fully automatic or semimanual control. Problem with vw dsg gearbox answered by a verified vw mechanic.
Improve gearbox shift speed, response and smoothness. Dsg stands for directshift gearbox, and it incorporates the best of both worlds into its design. Be the first to know and the first to join exclusive betas. Some people use the term vag vehicles for the same as well. This brings me to the most interesting thing i have written about to date on this blog aside from the chicken blood of course. Directshift gearbox wikimili, the best wikipedia reader. Dsg as abbreviation means direct shift gearbox online search. In place ofa dry clutch, two wet clutches are used. Direkt, commonly abbreviated to dsg, is an electronically controlled dualclutch multipleshaft gearbox in a transaxle design, with automatic clutch operation and with fully automatic or semimanual gear selection. As in vehicles with automatic gearboxes, the selector lever features lever locks and an. Oct 04, 2006 the direct shift gearbox direktschaltgetriebe is a dualclutch gearbox designed by borgwarner and initially licenced to volkswagen group which owns the volkswagen, audi, seat, bentley, bugatti. The model demonstrates the dsg gear changing strategies in preselecting the subsequent gear ratio then engaging it by switching clutches. However, not being a personalized product, it possesses gear settings that are too short compared to the accelerator and has a tendency to provoke numerous vibrations.
A dsg gearbox can also be operated as a fully automatic clutch system or semimanual gearbox. Direct shift gearbox designbasic concept basically, the transmission is always engaged. Transaxle cutaway, direct shift gearbox dsg nada scientific. Directshift gearbox operational introduction dsg controls d mode d mode whilst the motor vehicle is stationary and in neutral n, the driver can select d. Dsg gearboxes are a new development in passenger vehicle transmissions and combine the advantages of a manual type gearbox with automatic shifting, plus a double clutch, all operated by a computer and servo motors. This cd allows you to see how individual components work and how they combine with ther components for operation of the gearbox. Each shaft is inserted into one of the discs of the coaxial clutches. Direct shift gearbox how is direct shift gearbox abbreviated. Volkswagen groups dsg gearbox explained autoevolution. A dsg directshift gearbox is a type of automatic gearbox with two clutches, which few other automatics have. Nov 14, 2014 volkswagen groups dsg gearbox explained.
The tiptronic gearbox comes as standard on the volkswagen touareg. This is a cutaway of a directshift gearbox also referred to as doubleclutch gearbox from an audivw vehicle. Our dual clutch direct shift gearbox dsg can be used as a fully automatic gearbox, or as a responsive quickshift manual. The s tronic 02e twinclutch gearbox is also known as the direct shift gearbox dsg 02e.
The dsg name applies to the vw unit and takes its name from the german name direkt schalt getriebe otherwise know a direct shift gearbox. Our powertrain and fuel strategy describes the technologies being pursued by volkswagen with a view to implementing a longterm changeover to sustainable. Drivetraindsg parts volkswagen vw audi porsche parts. Explanation and advantage of the feature will be shown in the video. The direct shift gear transmission dsg also known as dual clutch transmissiondct or twinclutch transmission, is an automated transmission that can. A directshift gearbox, commonly abbreviated to dsg automatic gearbox, is an electronically controlled dualclutch multipleshaft manual gearbox in a transaxle design, without a conventional clutch pedal and with fully automatic or semimanual control.